Dron's Rule.-Draw a line enclosing all surface buildings that should be protected by the shaft pillar. Make the pillar of such size that solid coal will be left in all around this line for a distance equal to one-third of the depth of the shaft. D=s+ 2d 3 (7) in which s=diameter of circle, or side of square, in yards, at the surface. Hughes's Rule.-For the diameter of a circular pillar, or the side of a square pillar, allow 1 yd. for each yard in depth. D=d (8) Central Coal Basin Rule.-In the Central Coal Basin of the United States, for shaft mines worked on the room-and-pillar method, the rule is: Leave 100 sq. ft. of coal for each foot that the shaft is deep, it being understood that a main entry of average width is driven through this pillar. If the bottom is soft, the result given by this rule is increased by one-half. SIZE OF SHAFT PILLAR OBTAINED BY USE OF SEVERAL FORMULAS *The seam is assumed to be 2 yd. (6 ft.) in thickness. †An allowance of 100 ft. has been made for the diameter of the circle, or side of the square, enclosing the buildings on the surface. When using formulas 2, 3, and 4, negative results in the fractional part must be rejected, as the diameter of pillar cannot be less than the minimum diameter or side allowed by the rule. For example, it is useless to apply Andre's rule to depths less than 150 yd., Wardle's rule to depths less than 60 fath. (120 yd.), or Pamely's rule to depths less than 100 yd. The foregoing table shows clearly that no hard-and-fast rule can be given for determining the size of shaft pillar required in any particular case. The rules stated, however, determine the size of pillar required within certain practical limits, and suited to different conditions of roof strata, and are, therefore, useful and desirable. The presence of faults or slips in the roof makes larger pillars necessary. Pillars in Inclined Seams.-The inclination of the seam increases the uncertainty in respect to the draw in the strata overlying the seam, making it more difficult to give any rule of universal application. The general practice in regard to the size of pillar required when the seam is inclined, is to increase the pillar on the rise side of the shaft, while that on the dip side of the shaft is often made the same as for a flat seam. To what extent it is necessary to increase the pillar on the rise side is largely a matter of experience and judgment in particular localities, and this is always the most reliable guide. One method is to calculate the extent of the pillar on the dip side of the shaft by the rules given for flat seams, choosing for this purpose the rule that seems best suited to the conditions with respect to the character of the seam and overlying strata. The diameter of the circular pillar, or the side of a square pillar, thus obtained, will give the width of the pillar measured on the strike of the seam, and half of this width will give the extent of the pillar measured below the shaft on the dip of the seam. Then, calling the width of the pillar D, the depth of the shaft d, and the inclination of the seam a, the extent of D the pillar measured on the pitch of the seam may be taken as +d sin a. This rule is arbitrary, but approximates to a certain extent the condition relative to the inclination of the seam. All the rules and formulas given for determining the sizes of pillars, both in flat and inclined seams, are only suggestive of what is required, and must always be modified according to the experience and judgment of the person in charge of the work. PILLARS FOR MISCELLANEOUS PURPOSES Pillars for Supporting Buildings, Etc.-Dron's rule for shaft pillars is probably the most practicable, as it provides for a given pillar of coal all around the buildings, etc., to be supported. Reserve Pillars.-Extra large pillars of coal are often left at regular intervals in the workings; their purpose is to divide the mine into sections or districts so as to localize the effect of any squeeze that may start in one of these districts by breaking the roof at the reserve pillar. These pillars are usually equal to the width of one room and two pillars, and are formed by not driving one room as called for by the plan of the mine. They are taken out before the entry or gangway is abandoned. Chain Pillar.-A chain pillar is usually left across the ends of a group of rooms to protect the gangway, or entry, toward which the rooms are being driven. The miners frequently drive their rooms too far and hole through into the next gangway in spite of the precautions that are taken to prevent this occurrence. To avoid the possibility of rooms being driven too far and holing through the chain pillar, a cut-off room is sometimes driven parallel to the entries or gangways. This place is driven wide enough to avoid the expense of yardage, and rooms driven from the next gangway are allowed to hole into it, thus avoiding the necessity of accurately measuring the length of the rooms and of carefully watching the miners to see that they do not exceed the limit allowed. The method also possesses the advantage of giving a regular width to the entry pillar and thereby avoiding the loss of a considerable amount of pillar coal when these entries are abandoned and their pillars drawn. When drawing back an ordinary chain pillar, any irregularity in the width of the pillar may cause a loss of some of the coal, which cannot occur when a cut-off room is driven as described. Barrier Pillars.-The laws of some states require a pillar of coal to be left in each bed of coal worked along the line of adjoining properties, of such width, that, taken in connection with the pillar to be left by the adjacent property owner, it will be a sufficient barrier for the safety of the employes of mines on either property in case one should be abandoned and allowed to fill with water. These pillars are known as barrier pillars. The width of such pillars is determined by the engineers of the adjoining property owners and the mine inspector in whose district the properties are located. An arbitrary rule for the width of barrier pillars, adopted by a number of coal companies and by the state mine inspectors of the anthracite districts of eastern Pennsylvania, is as follows: Rule.-Multiply the thickness of the deposit, in feet, by 1% of the depth below drainage level, and add to this five times the thickness of the bed. Thus, for a bed of coal 6 ft. thick and 400 ft. below drainage level, the barrier pillar will, according to this rule, be (6X400X.01)+(6X5) = 54 ft. wide. The Bituminous Mine Law of Pennsylvania requires a thickness of 1 ft. of pillar for each 11 ft. of water head if, in the judgment of the engineer of the property and of the district mine inspector, this thickness is necessary for the safety of the persons working in the mine. The same law makes it lawful for any operator whose mine is endangered by an accumulation of water in abandoned workings located on an adjoining property, to drive a drift or entry protected by bore holes, across the barrier line, for the purpose of tapping and draining such water, and makes it unlawful for any person to attempt to, or in any way to obstruct the flow of such water to a point of drainage. The law also provides that no coal shall be mined within 50 ft. of any abandoned workings containing a dangerous accumulation of water, until such danger has been removed as described above. Thickness Mined From Seam, in Feet 0 50 100 150 200 250 300 350 400 450 500 650 SIZE OF BARRIER PILLARS TO BE LEFT BETWEEN ADJOINING PROPERTIES* Depth Below Water Level, in Feet 34567 15 17 18 20 21 23 24 26 27 29 30 32 33 35 36 38 39 41 42 44 45 47 48 50 51 53 54 56 57 59 60 78 80 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 6.... 7. 45 50 54 59 63 68 72 77 81 86 90 95 99 104 108 113 117 122 126 131 135 140 144 149 153 158 162 167 171 176 180 *Each adjoining owner is to leave one-half of the pillar thickness required. The formula used in this case is: (Thickness of workings X1% of depth below drainage level)+(thickness of workings X5) = width of barrier pillar 850 006 950 1,000 1,050 1,100 1,150 1,200 1,250 1,300 1,350. .1,400 1,450 SQUEEZE AND CREEP When the roof and floor are strong and unyielding and the pillars are insufficient to withstand the pressure thrown on them, they are filled with breaks and cracks, large pieces split off, and the pillars are finally crushed into small coal and the roof comes down. This is known as a squeeze, thrust, or crush. When the material composing the floor or roof, or both, is soft and weak and the pillars left are too small, the weight on them causes the roof to sag or the floor to bulge upwards, or both. This result is known as a creep. The soft character of the floor or roof permits the pillars under the enormous roof pressure either to sink into the floor or to be forced into the roof, pressing out the softer material, which fills the openings. Fireclay is particularly susceptible to creep, and many of the fireclays that are hard when dry become extremely soft and plastic when moist; it is important to keep such a clay bottom dry. The terms squeeze, thrust, crush, and creep are often incorrectly used synonymously. A squeeze and a creep may be going on at the same time. A squeeze or a creep does not generally come suddenly, but the pillars and timbers usually give evidence of the too great roof pressure by cracking and by pieces flaking off at the sides. The chipping or nicking of the pillar coal, indicating that the pillars are too small, should not be mistaken for the gradual spalling or chipping due to weathering alone. When pillars or timbers thus give evidence of increased pressure, they are sometimes said to be taking the weight. The coming of a squeeze is often first told by the departure of the rats from the affected area, as their sense of hearing is more acute than man's; next the coal begins to crack; and then the timbers split and crush. Stopping a Squeeze.-When any sign of a squeeze appears, the pillars should be reenforced as much as possible by wooden chocks, or cribs, as here shown, and by supports of any kind that can be put up just outside of the part affected. If the action of the squeeze is slow, some of the pillars may be removed rapidly, which will allow the top to break and thus relieve the standing pillars of part of the weight. The treatment of a squeeze should be determined by the inspection of an accurate and complete map of the workings. If the disturbed region cannot be isolated by timbering and building strong stoppings in all the roads round about it, the trouble may often be stopped with little expense by draw ing out some of the timber already in place, and throwing the weight on some small outlying patches of coal that can, with advantage, be sacrificed to save the roads and pillars of the district affected. In many cases, such trouble can more quickly be arrested by helping it than by trying to prevent it. When once the roof becomes unsteady and the timbers are breaking and the floor is lifting, a force is operating that cannot be stopped by artificial means; it can, however, be directed by assisting it to find relief where the least damage will be done. If the roof does not break readily, dynamite should be used at different points to start the fall. By this means, the power of the squeeze may be broken and the danger of its spreading to adjacent workings lessened. The building of large cribs to avoid the disastrous results of squeeze often acts to increase the evil rather than to diminish it, especially if the cribs are placed at points where complete settlement is desired. The cribs are not easily removed, and serve as fulcrums by which the weight is carried forwards to other points. As permanent supports for the roof, cribs are of great advantage, but care should be taken to break the roof back of them when the weight comes on, in the same manner as over entry pillars, by the use of shots placed in the roof near them. Confining a squeeze to a certain limit is a difficult, expensive, and dangerous operation, requiring the utmost skill and care in every individual engaged in the work. The creep will continue until the excavations are filled, and the whole becomes compact enough to resist the weight. This sometimes takes many months, but it is a sure result, whether the action is fast or slow. A creep cannot be resisted unless the space from which the coal has been removed is filled with other material like culm. Reopening a District Closed by Squeeze.-Time should be given for the complete settlement of the roof before any attempt is made to reopen a district closed by a squeeze, for if work is begun before the action of the squeeze has wholly ceased, the movement will begin again and may extend to other parts of the mine. The work of reopening is expensive and seldom pays in thin seams unless the coal is very valuable. Where the entries are wholly closed, it is often possible to drive a new entry in the old pillars, or even across the pillars. It is not usually economical to attempt to reopen old entries closed, or partially closed, by squeeze, as a larger amount of material must be handled, and more timber will be required than when a new opening is driven. In the treatment of creep, it is usually better to excavate in the roof and leave the bottom undisturbed as the bottom often keeps working and fills up about as rapidly as it can be taken out. Whenever practicable, the work of reopening can be done to better advantage by driving a pair of entries beyond the affected district, and coming back on the coal. By this means, the least affected portion of the district will be reached first and as much of the coal recovered as is found desirable; the demand for coal, however, will not always permit the adoption of this method. FLUSHING OF CULM In the anthracite regions of Pennsylvania, in Europe, and in South Africa, worked-out portions of the mine are now commonly filled with refuse material brought in on streams of water. This is done not only to support the roof over the workings but also to permit the recovery of the coal or the ore which would otherwise have to be left in the pillars. Abroad, the material used for filling is very generally sand, but in Pennsylvania, the culm, or fine refuse from the breakers, washeries, etc., is commonly employed. In addition to culm, ashes from the boiler house, crushed slate, and the like are employed, either alone or, preferably, mixed with culm. The plants for handling culm are more or less elaborate. The Dodson plant cost $7,473.42 with a capacity of flushing 119 T. a da. and the Black Diamond plant, with a daily capacity of 287 T., cost $6,280.12. They usually consist of crushers (where needed), troughs, conveyers, settling or mixing tanks, and in some instances storage tanks. Where culm alone is employed. it is usually brought from the breaker or culm bank by means of a scraper conveyer to a mixing tank, which may be anything from a simple oil barrel at a small operation to extensive wooden and concrete tanks at the larger ones, If a number of openings are being flushed at the same colliery, the mixing tank is generally set on a hill and is made of large size, pipes radiating from it to the various bore holes through which flushing is going on. Where coal is wet screened, the screenings from the breaker are generally caught in settling tanks so that the excess water flows away, the dewatered culm alone being elevated to the central mixing or distributing tank. At the Shenandoah City colliery, Shenandoah, Pa., all the waste material from the breaker is sent through the mine. The slate and screenings are brought out on separate conveyers. The screenings are dumped directly into the first of two flights of conveyers, which carry them to a distributing tower where enough water is added to flush them into the mine. The slate is carried first to a No. 3 Williams crusher where everything over 2 in. is broken and then conveyed back to be mixed with the breaker screenings. The ashes from the boiler house are run into the slate conveyer so that the lumps of clinker may be broken by the crusher and are thus mixed intimately with the culm and slate. When the breaker is not running the ashes pass to a concrete storage bin holding 1 wk.'s supply, from which they may subsequently be flushed when the breaker is running. The composition of the slush or sludge, the material used for flushing, is 50% screenings or culm, 44% slate, and 6% ashes. The amount of water required for flushing depends on the material being flushed, the pitch of the seam and that of the pipe, and the distance to which the sludge has to be carried. At West Shenandoah, the proportion between water and screenings is made as nearly 2 to 1 as can be estimated. At this mine, the seam pitches 45° and less water is required than if the seam was flatter. At the Kohinoor colliery, 565 cu. yd. of culm were flushed daily with an expenditure of water of from 67 to 334 gal. per cu. yd. of culm; an average of 200 gal. of water per yd. of dry material. Experience has shown that from 1 to 1 lb. of water is required to flush 1 lb. of culm to level and down-hill places; 3 to 6 lb. of water to 1 lb. of culm to flush up-hill for heights varying from 10 to 100 ft. above the level of the shaft bottom. Any elevation of the pipe very materially increases the amount of water necessary. Mr. James B. |